The idea of equipment redundancy is having more than one piece of equipment. This is primarily done to increase the equipment’s availability and reliability, but there are other benefits as well. For example, if one piece of equipment breaks down, you can use another piece to replace it instead of waiting for parts or repairing the original machine. When you consider how important it is that your business has working machines to continue operating smoothly, having a backup plan can be critical in making sure everything keeps going without interruption.

What is Equipment Redundancy and How Does It Work?

Equipment redundancy is when you have multiple devices that can perform the same function. For example, in a manufacturing setting, it would be possible to have two drilling machines so that if one breaks down, you do not need to wait for maintenance to fix it. Instead, you can use the other machine until the first one is fixed. This means that workers will still be able to drill even if one machine breaks down or needs repair work done on it.

There are two main ways to implement equipment redundancy: active-active and active-passive.

Active-active redundancy means that each component in the system has at least two other parts doing precisely the same thing. When one goes down, another takes over immediately without any delay or disruption to service.

In active-passive redundancy, each component has only one other component doing the same thing. Still, those components are located at different locations (e.g., in different data centers). In this case, when one part goes down, the other takes over and provides service until it can be repaired or replaced later on.

Why Do You Need a Redundant System?

Redundancy is a means of ensuring availability. If you have a single server and it fails, the availability of your system will be reduced until the failed component is repaired or replaced. Redundancy can be achieved by using multiple components to provide fault tolerance, e.g. if one piece of equipment fails then another piece can still do its job without issue.

Redundancy reduces downtime by allowing parts to be swapped out while keeping the system running at full capacity. This can save money on labor costs and decrease frustration among customers who will usually have to wait for ordered products if their supplier has downtime issues.

How to Determine How Much Redundancy You Need

Determining how much redundancy you need involves asking yourself several questions.

The first question is about the criticality of your equipment. What will happen if a piece of equipment fails and you don’t have a backup available? What’s the impact on your business? How much downtime can you afford?

Next, consider the cost of downtime for both the primary and secondary components. For example, if you’re purchasing new servers and they’re going to be in place for two years before they need any maintenance work done during that period, then perhaps it would be more cost-effective to purchase slightly less powerful servers. This would mean they could last longer before needing repairs or replacement parts. Or at least ensure that when those parts need to be replaced/repaired, there will be plenty left over from the initial purchase price.​

Finally, compare the cost of additional redundancy with the cost of simply maintaining a set of non-redundant systems; this may take some research into how often certain types of failures occur vs. how often repairs are needed due to wear-and-tear or accidental damage.

Equipment redundancy pros and cons

Equipment redundancy is a great way to ensure your company’s operations can continue without interruption, but it has some downsides.

The Importance of Asset Management When Maintaining Redundant Systems

While many companies are moving to redundant systems, it is crucial to understand how asset management or a Computerized Maintenance Management System (CMMS) can help you maintain those systems. Asset management is the process of tracking important information about your assets and their condition. This includes everything from their location and age to the time they have been in use and any repairs they have received over their lifetime. In addition, asset management helps you ensure that your assets are functioning correctly and safely.

When you use asset management to track your asset records, you can identify problems quickly before they cause an outage or other problems. This will allow you to fix them before they become serious issues that could result in downtime or even injury to workers who rely on those assets for their jobs every day.

In addition to identifying problems with equipment early on so that they don’t get worse over time, using an automated system will also save money by reducing unnecessary costs associated with manual processes such as paperwork filing cabinets full of paper documents (which take up space). It also makes things easier for employees who may not remember where certain parts went after a repair, so they can find them easily instead.

Always maintain redundant systems so that you can keep operations running.

Redundancy is an integral part of asset management and business continuity.

Redundant systems allow you to keep operations running in the event of failure, which makes them an essential part of security, safety, and reliability at every level. You may spend thousands or even millions on high-end servers for a business data center—but what happens if those servers develop problems? To ensure that there’s no interruption in services, it’s vital to maintain redundant systems and backup hardware in case anything happens; this way, all your data remains safe even if one system fails.

Redundancy in an organization can be used as an effective tool for increasing efficiency and reducing costs. With the right amount of redundancy implemented into an organization’s supply chain, production processes can run smoothly, even if there are issues with one or more aspects of the system. Be careful, though, that this reliability technique doesn’t deter you from maintaining your primary equipment optimally. For this, you might find that our CMMS could make your life easier. Pop an email or give us a call should you be interested in learning more.